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Integrated Services
 
 

Energy Alloys Integrated Services delivers in-house value-added services at the state-of-the-art Conroe Technology Center in Conroe, Texas.

SERVICES

  • Heat treatment using custom-built continuous heat treatment line
  • Drilling
  • Honing
  • Deep hole boring
  • Straightening
  • Cutting
  • Inspection
  • Technical support
  • Laboratory services

GAIN AN ADVANTAGE

  • Reliable, consistent supply chain solutions
  • Seamless communication
  • Project management with Energy Alloys Global Solutions and Advanced Tubulars.
  • Strong mill relationships enable reduced lead times
  • As-rolled bar and tube programs reduce lead times
  • Inventory flexibility from Energy Alloys’ global oilfield inventory
  • Customer-focused approach
  • Backed by the strength of Energy Alloys

Our full spectrum of supply chain solutions – from securing raw material to providing finished parts – enables us to address customer’s special needs and challenges, be responsive and create truly long-term customer partnerships.

Heat Treatment | Metallurgical Testing | Ultrasonic Testing | Machining | Quality

HEAT TREATMENT

The Continuous Heat Treat (CHT) line is controlled using the latest advances in technology, including touch-screen operator interfaces showing real-time technical data. The fully programmable line gives us precise control of temperature, quenching and austenitizing and tempering soak times specific to the product chemistry.

Heat Treatment Components:

  • Austenitizing Tunnel Furnace
  • Variable Quench Ring Design
  • ID Quench
  • Temper Tunnel Furnace
  • Temper Walking Beam Furnace
  • Cooling Bed Chain Conveyor

Tests and Analyses Performed:

  • Charpy Impact Test ( ambient and below room temperature)
  • Brinell Hardness Test
  • Rockwell Hardness Test
  • Micro Vickers Hardness Test
  • Quad Hardness Test
  • Tensile Test (ambient temperature)
  • Spectrographic Chemical Analysis
  • Cleanliness Evaluation
  • Grain Size Determination
  • Microstructure Evaluation

METALLURGICAL TESTING

All heat treated products are tested in-house at our metallurgical laboratory for verification of specification conformance. The state-of-the art laboratory can conduct a wide range of metallurgical tests and services. The test results are digitally captured and stored, ensuring long-term traceability and accountability.

Laboratory Equipment:

  • Lab Furnaces (2)
  • Tensile Tester
  • Charpy Impact Tester
  • Spectrometer
  • Brinell Hardness Tester
  • Rockwell Hardness Tester
  • Micro Vickers Hardness Tester
  • Inverted Stereo Microscope
  • Vertical Band Saws (2)
  • CNC Mill
  • CNC Lathe
  • Surface Grinder
  • Water Cooled Abrasive Saw
  • Belt Sander
  • Micro Sample Mounting Press
  • Micro Sample Grinding and Polishing Tables

Tests and Analyses Performed:

  • Charpy Impact Test (ambient and below room temperature)
  • Brinell Hardness Test
  • Rockwell Hardness Test
  • Micro Vickers Hardness Test
  • Quad Hardness Test
  • Tensile Test (ambient temperature)
  • Spectrographic Chemical Analysis
  • Cleanliness Evaluation
  • Grain Size Determination
  • Microstructure Evaluation

ULTRASONIC TESTING

Capabilities:

  • Full Length Automated Scanning – 48 Feet
  • End Area Hand Scanning
  • Prove Up and End Cutting Area
  • 2-3/8" – 14-1/2" OD
  • Product Handling System

MACHINING

Staffed by a team of skilled machinists, our facility produces precisely machined, finished and semi-finished parts while adhering to close tolerances.

Equipment:

  • Deep Hole Drilling Machines
  • Pull Bore Machine
  • Hones
  • Gun Drill
  • 14" Band Saw
  • Straightening Presses
  • Hollow Spindle Manual Lathe
  • CNC Lathe

OUR TEAM

Thanks to the contributions of our employees, we have earned a reputation for leadership in oilfield metals and solutions. We have a carefully selected team of skilled professionals and supporting staff dedicated to quality and customer service.

The Conroe Technology Center has more than 100 employees, including technical professionals, laboratory technicians, heat treat operators, machinists, material handlers, quality control inspectors, ultrasonic inspectors, and safety specialists, all dedicated to assuring orders are completed to satisfaction.

COMMITTED TO QUALITY AND SAFETY

SAFETY
Energy Alloys is guided by seven core values, including “valuing the environment, health and safety of our employees.” Protecting the environment and the health and safety of our employees are of equal importance to everything else we do.

QUALITY
Energy Alloys is committed to meeting customer, statutory and regulatory requirements. We are also committed to increasing customer satisfaction through continual improvement of our products, services, staff capabilities and the effectiveness of our quality management system.

The Conroe Technology Center is in conformance with the API Spec Q1 - 9th edition and ISO 9001:2008 and is approved for the API 5CT license.

Heat Treatment
Metallurgical Testing
Ultrasonic Testing
Machining
Quality

Contact us to learn about our value-added services.
integratedservices@ealloys.com | Telephone – 832.601.5800



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Q1-1605
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Q1-2092
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